Portable ultrasonic fabric cutting knife

Portable ultrasonic fabric cutting knife

The portable ultrasonic fabric cutting knife directly loads ultrasonic energy onto the cutting knife, and the cutting knife becomes a cutting knife with ultrasonic waves. When cutting materials, the material is mainly softened and melted by ultrasonic energy, and the cutting edge of the cutter plays the role of slit positioning, ultrasonic energy output, and separating materials.

 

 

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Product Details

Ultrasonic cutting knife, also known as ultrasonic cutting machine, is a kind of ultrasonic equipment specially used for cutting, and is one of the important categories of ultrasonic applications. The principle of ultrasonic cutting is completely different from cutting in the traditional sense. Ultrasonic cutting uses the energy of an ultrasonic transducer to locally melt the material being cut, thereby achieving the purpose of cutting the material. Therefore, ultrasonic cutting does not require sharp edges, nor does it require a large amount of pressure, which does not cause chipping and breakage of the material being cut. At the same time, because the cutting blade is performing ultrasonic vibration, the friction resistance is particularly small, and the material to be cut is not easy to stick to the blade. This is especially effective for cutting viscous and elastic materials, frozen materials such as food, rubber, etc., or objects that are inconveniently stressed.

 

Ultrasonic cutting also has a great advantage, that is, it has fusion effect at the cutting part while cutting, the cutting part is perfectly sealed, and it will not cause the flashing of the textile material. The use of ultrasonic cutting knives can also be expanded, such as digging holes, shovel digging, scraping paint, carving and so on.

 

The basic structure of an ultrasonic cutting knife is an ultrasonic transducer, a horn, a tool head (blade body), and a driving power source. The ultrasonic drive power source converts the mains power into high-frequency high-voltage AC current and outputs it to the ultrasonic transducer. An ultrasonic transducer is actually equivalent to an energy conversion device, which can convert the input electrical energy into mechanical energy, that is, ultrasound. Its manifestation is that the transducer moves back and forth in the longitudinal direction. The frequency of the telescopic movement is equal to the frequency of the high-frequency AC current supplied by the driving power supply. The role of the horn is to fix the entire ultrasonic vibration system, and to adjust the output amplitude of the transducer. On the one hand, the tool head (blade body) amplifies the amplitude and focuses the ultrasound. On the other hand, it outputs ultrasonic waves, and uses a similar edge of a cutting blade to input the ultrasonic energy into the cutting part of the material to be cut. Under the action of huge ultrasonic energy, this part softens and melts instantaneously, and the strength is greatly reduced. At this time, as long as a small cutting force is applied, the purpose of cutting can be achieved.

 

 

 

Parameter table of cutting speed for different materials

 

Cutting material

thickness

Cutting speed

ABS, PE

2mm

4mm / s

3mm

2mm / s

4mm

1 mm / s

PVC

2mm

15mm / s

Acrylic

2mm

3mm / s

Non-woven

3mm

2mm / s

Chloroprene gum

5mm

Easy to cut

corrugated paper

8mm

Easy to cut

Plywood

2.5mm

Easy to cut

Glass fiber resin

1.5mm

Easy to cut

Cardboard

1.5mm

Easy to cut

Linen (linoleum)

2mm

Easy to cut

Urethane

3mm

Difficult to cut

Nylon, PP

2mm

Difficult to cut

3mm

Difficult to cut

 

 

Advantages of ultrasonic cutting 

1. Can adopt air-cooled and water-cooled design to adapt to various working conditions and environments

2.The cutting speed is greatly improved, and the efficiency is increased by more than 10 times compared with the traditional cutting knife.

3. Use high-power ultrasonic transducer as vibration element to ensure long-term stable work

4. A complete range of cutting knives, and related cutting knives can be customized according to customer processes

5. It can cut all kinds of difficult-to-cut products with common tools, solving production and processing problems

6. High-hardness blades can be installed, and cutting blades can be replaced, reducing the use cost

7, easy to install and use, almost unchanged the original cutting process

8, high cutting accuracy, good cutting surface finish

 

Market application

Chemical fiber cloth

 

PC

 

 

Specifications

Type

Multifunctional handheld cutter

Rubber cutter

Frequency (KHZ)

40

40

Drive power

ZJS-100 Analog Drive Power

ZJS-500 Analog Drive Power

Dimensions
(mm)

Drive power: 265L * 155W * 170H

Blade body: Φ32 * 170

Drive power: 380L * 250W * T50H
Blade body: 72L * 82.5W * 25.5 H

Weight
(Kg)

Drive power: 3.6kg
blade body: 0.2kg

Drive power: 11.7kg
Blade body: 0.6kg

Scope of application

Natural combustion fiber

synthetic fiber

Thin plastic products (such as plastic film, mobile phone casing, etc.)

Type of paper, backing film

Rubber, silicone

ABS, PP, PE ... and other organic plastics

All kinds of chemical fiber cloth

rubber

nylon

Sidewall

Synthetic fabrics

Wangke, etc.

Equipment holding point

 

 

 

 

        Replaceable blades increase productivity and reduce costs

The cut is smooth, smooth and accurate, and will not deform or wrinkle.

Air-cooled device to ensure that the continuous start-up handle does not get hot and the performance is more stable

High cutting accuracy, unchanged rubber

Compact design, light weight and reduced machining fatigue

Good cut surface and good adhesion

Complex, precise cutting with just a touch

Fast distance, high efficiency, no pollution

Large output amplitude for easier cutting

Low cost, simple operation, no vibration during cutting

Hangzhou Successful Ultrasound Equipment Co., Ltd is a Portable ultrasonic fabric cutting knife manufacturers and Portable ultrasonic fabric cutting knife factory, we offer Portable ultrasonic fabric cutting knife for sale online. We have a number of ultrasonic technology patents certificates. Can be customized processing. Please write down your requirements, including product use, size, power, effect, purpose of use, etc., and send them to us, we will carefully discuss your needs and then reply to you. You can also click here to learn more about the application of ultrasonic products.

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